Zinc Alloy Custom Medals and Emblems | High-Quality Custom Promotional Products for Corporate Branding | Jin Sheu

Zinc alloy injection facilities / High-Quality Custom Promotional Products for Corporate Branding | Jin Sheu

Zinc alloy injection facilities

Zinc Alloy Custom Medals and Emblems

Zinc alloy's popularity stems from its versatility and affordability. Its ability to be molded into intricate designs makes it a top choice for creating visually appealing pin badges, emblems, and medallions. Whether it's a simple 2D design or a complex 3D cubic masterpiece, zinc alloy can bring your vision to life. Not only is it perfect for intricate cutouts and miniatures, but it also excels in designs with moving parts like hinges, sliders, or spinners. Compared to brass, zinc alloy offers a cost-effective alternative without compromising on quality.


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In the video demonstration, the installation of zinc alloy molds emerges as a time-intensive procedure. To streamline this operation, a common practice involves combining molds of varied designs into a singular unit, the consolidated mold is then moved to the injection chamber using a lifting machine due to their substantial weight. Typically, this composite mold comprises molds with similar production quantities to enhance operational efficiency. The market demand for zinc alloy products has led to a reduction in the minimum order quantity (MOQ) for zinc alloy souvenirs, decreasing from 500 pieces to 100 pieces, aligning more closely with prevailing market trends.



Zinc alloy must be heated to the liquid stage, so the molten zinc alloy can be injected through channels into the die casting molds. Since all the shapes are casted, it is a perfect material for making custom medals, lapel pins, personalized keychains in complex shapes, 3Ds, miniatures, or designs with empty spaces in between. By combining multiple smaller molds into a larger one, we create injected items with various interconnected designs that are later separated manually. This process is known as die casting.



The mold for zinc alloy is composed of several designs combined into a large mold, with each mold having channels connecting through one another. The liquid zinc alloy is injected into the molds through these channels, creating a considerable amount of scraps. After the injected parts cool down, the scraps are removed, collected, and melted into zinc alloy ingots for use in the next production cycle.



Riveting attachments such as safety pins, nails, and cufflinks onto zinc alloy products is a practical choice due to the low melting point of zinc alloy. Soldering, which requires high heat, can cause the zinc alloy to melt or deform, compromising the integrity of the attachment. Riveting, on the other hand, provides a secure and durable connection without the risk of damaging the zinc alloy. This method ensures that the attachments remain firmly in place, making the final product reliable and long-lasting.



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Zinc Alloy Custom Medals and Emblems | High-Quality Custom Promotional Products for Corporate Branding | Jin Sheu

Located in Taiwan since 1984, Jin Sheu Enterprise Co., Ltd. has been a business promotional products manufacturer and exporter. Their main promotional products and giveaway items include, metal souvenir items, enamel pins, initial keychains, printed lanyards with badge holders, silicone bracelets and wristbands, woven and embroidered patches and trolley tokens and coins, which can be customized and personalized to meet international eco friendly and safety standards.

Jin Sheu Enterprise founded in 1984, is a leading manufacturer for custom enamel pins, metal bookmarks, military medals and ribbons, walking stick medallions, custom police badges, and grille badges. With a manufacturing site of over 64,000 square meters and 2000 sophisticated workers, plus the latest automatic electroplating plant and soft enamel color dispensing machines, we surpass our competitors in delivery time, quality, and service, especially for the large quantity required shortly or complicated designs needed experienced workers, Jin Sheu is the number one choice as we are equipped to offer integral service. Our China factory passes the audits and acquires authorization from Disney, McDonald's, and Sedex. Annually, we provide 30~35 different raw material test reports to prove our products comply with the benchmark of USA and EU regulations.

Jin Sheu has been offering customers business promotional giveaways, both with high-quality manufacturing processes and 31 years of experience, Jin Sheu ensures each customer's demands are met.